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Tolerance in Servicing Plans

xAssets Planned Maintenance User Guide
Generating Work Orders for Planned Maintenance

Tolerance in Servicing Plans

The GENERATEWORKORDERSTOLERANCE setting controls whether an asset that is close to (but has not yet reached) a service threshold gets flagged for immediate service. This page walks through an example showing how tolerance affects work order generation.

Example scenario

  • A vehicle is added with an Initial Clock of 19,600 miles
  • Estimated usage: 20,000 miles per year
  • Service Plan: minor service every 20,000 miles
  • GENERATEWORKORDERSTOLERANCE: 5 (meaning 5%)

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The asset’s service data (Maintenance > Service Data in the Asset Editor):

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With 5% tolerance

Generating work orders with these settings:

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The result is four outstanding work orders:

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The initial clock reading of 19,600 is within 5% of the 20,000-mile service interval (the tolerance window starts at 19,000 miles), so the system flags an immediate service. Subsequent services follow the normal annual schedule.

With 0% tolerance

Setting the tolerance to 0 (no tolerance) and running the same process produces only three work orders, with the first service scheduled a year out:

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This demonstrates that tolerance is useful for catching assets that are nearly due for service, avoiding a situation where an asset just misses a service window and has to wait a full additional cycle.